distilling

How to Adapt Traditional Distillation Methods

Distilleries often evoke images of massive metal stills in an industrial setting, but all spirits begin as fermented mixtures of grain, fruit or root vegetables containing sugar-containing materials, blended with yeast for fermentation. Once fermented, this material is then combined with alcohol-rich vapors which are captured and condensed into liquid spirit; depending on its desired style it may then be blended or aged further to enhance its taste.

Distillation is an integral component of this process and its main goal is to isolate all the volatile components responsible for creating aroma perception 1. These include aldehydes, ketones, carboxylic acids and esters produced from raw material sources, fermentation methods and distillation equipment 2.

The specific cut-offs between “head,” “heart,” and “tail” fractions are determined on an empirical sensory basis depending on the skills and experience of the operator, creating a wide variety of quality and flavor profiles; more neutral spirits like vodka or gin tend not to be aged while whiskeys and other highly flavorful drinks may be aged to add complexity and depth of taste.

Knowledge distillation involves using a complex large network called the teacher to extract sample-level category similarity knowledge (classification probability P) from its training targets and pass it along to students (simple networks). This eases student network training as they can be more easily optimized with less constraints.

Continue Reading

Understanding Alcohol Yield in Distillation

Understanding alcohol yield in distillation

Distillation is a process in which we separate the constituent parts of spirits (water and ethanol) to achieve pure spirit, without unwanted flavors. The quality of spirits produced will depend on many factors; among these is using bread yeast which typically produces starting alcohol of 10% while high strength distillers yeasts can tolerate much higher ambient alcohol levels and allow production of higher starting alcohol (up to 20%).

The type of still used will also have an effect on yield. Shorter and squatter stills tend to generate less reflux as their shorter length means that vaporized molecules do not need to travel as far. As such, these shorter stills remove more heavy congeners from the final product, producing lighter spirits overall. Furthermore, angle of lyne arm also plays an integral part.

Wheat and maize each contain different starch concentrations, which will have an impact on yield. Maize requires higher temperatures in order to fully gelatinize its starch for efficient extraction during mash stage; this has an immediate impact on alcohol yield.

Last, but certainly not least, is the amount of methanol recovered during production, which will have an impactful influence on yield. Methanol (CH3OH or MeOH), is an inflammable, colorless liquid. Consumption may lead to blindness or liver damage and its removal is essential.

Continue Reading